Peugeot 406

Since 1996 of release

Repair and car operation



Peugeot 406
+ 1. The maintenance instruction
+ 2. Maintenance service
+ 3. The engine
+ 4. Systems of cooling, heating and ventilation
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmissions
- 9. Power shafts
   9.1. Technical data
   9.2. Removal and installation of power shafts
   9.3. Replacement of covers of hinges of equal angular speeds
   9.4. Replacement of the intermediate bearing of the right power shaft
+ 10. Brake system
+ 11. A suspension bracket and a steering
+ 12. A body
+ 13. An electric equipment
+ 14. The basic malfunctions



9.3. Replacement of covers of hinges of equal angular speeds THE EXTERNAL HINGE

Removal

PERFORMANCE ORDER
1. Remove a power shaft.
2. Fix a power shaft in a vice with soft sponges and remove collars of fastening of a cover.
3. Shift a protective cover downwards on a shaft.
4. Using a hammer or soft выколотку, sharply strike on the hinge and remove the hinge from a shaft.
5. Remove a lock ring from a power shaft flute. At SHRUS installation it is necessary to use a new lock ring.
6. Remove a rubber protective cover from a power shaft.
7. Using corresponding solvent, clear the SHRUS and dry up it. Examine the hinge.
8. Check up a course of balls of the hinge, and also balls on presence of damages.
9. Check up paths on which hinge balls, on an internal and external part of the hinge move.
10. If there is a deterioration of any detail of the hinge, it is necessary to replace the hinge completely. If the hinge in a satisfactory condition it is necessary to use the repair set of details consisting of a new protective cover, a lock ring, collars and hinge greasing.

Installation

PERFORMANCE ORDER
1. Plastic rings (a photo at the left) are located on an outer side of a protective cover. Pull an inside of a protective cover over a shaft (it is specified by an arrow in a photo on the right).
2. Establish the internal end of a protective cover in a flute of a power shaft or on the plastic plug (if it is used).
3. Establish a new lock ring in a flute on the power shaft end.
4. Combine шлицы the hinge and a power shaft and establish the hinge on a power shaft before fixing by its lock ring.
5. Fill the hinge with greasing and establish a protective cover in a hinge flute.
6. Fix a protective cover collars, using a hook and flat-nose pliers.
7. Bend the acting end of a collar and cut off its superfluous part.
8. Curtail the collar end near скобы.
9. Press скобу to a collar.
10. Raise the internal end of a protective cover for alignment of pressure of air under a cover, then fix a collar.
11. Check up smoothness of turn of the SHRUS and establish a power shaft on the car.

THE INTERNAL HINGE

PERFORMANCE ORDER
1. Remove a power shaft from the car.
2. Fix a power shaft in a vice with soft sponges and remove collars of fastening of a cover. Shift a protective cover downwards on a shaft. Using a hammer or soft выколотку, sharply strike on the hinge and remove the hinge from a shaft. Remove a lock ring from a power shaft flute. At SHRUS installation it is necessary to use a new lock ring.
3. Remove a protective cover of the external hinge and if it is established, the plastic plug of fastening of the internal end of a cover.
4. Remove collars of fastening of a protective cover of the internal hinge and shift on a shaft a protective cover. Т to. The protective cover is removed, it is possible to remove an external part of the internal hinge from a shaft.
5. Take the plastic plug from a cover.
6. Using solvent, clear the hinge and dry it.

Check

PERFORMANCE ORDER
1. Check up details of the internal hinge on deterioration. Basic rollers should rotate smoothly and in regular intervals.
2. If at check of the internal hinge defects it is necessary to replace a power shaft entirely are found out.
3. Grease a working part of the internal hinge.
4. Clear a power shaft of a rust and sharp edges which can damage a protective cover at its installation. Pull over a shaft a protective cover of the internal hinge before cover installation in a flute.
5. Establish the internal hinge on a power shaft and fix a protective cover in hinge flutes. Fix a protective cover collars.
6. Establish an external SHRUS (see above).