Peugeot 406

Since 1996 of release

Repair and car operation



Peugeot 406
+ 1. The maintenance instruction
+ 2. Maintenance service
+ 3. The engine
+ 4. Systems of cooling, heating and ventilation
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmissions
   + 8.1. A mechanical transmission
   - 8.2. An automatic transmission
      8.2.1. Technical data
      8.2.2. Oil replacement in a transmission
      8.2.3. Removal and installation of a cable of the selector
      8.2.4. Removal and installation of a drive of a speedometer
      8.2.5. Removal and cooler installation
      8.2.6. Removal and installation of the multipurpose switch
      8.2.7. Removal and installation of the electronic control device (ECU)
      8.2.8. Removal and installation of an automatic transmission
      8.2.9. Major repairs of an automatic transmission
+ 9. Power shafts
+ 10. Brake system
+ 11. A suspension bracket and a steering
+ 12. A body
+ 13. An electric equipment
+ 14. The basic malfunctions


8.2.8. Removal and installation of an automatic transmission Removal

PERFORMANCE ORDER
1. Remove the accumulator a box for accumulator installation.
2. Remove the case of the air filter and system of inlet pipes.
3. Lift a forward part of the car and fix on supports. Remove a forward wheel and protection of an arch of a wheel. Remove a mudguard from under the engine.
4. Merge oil from a transmission and establish a drain stopper into place.
5. Take a plait of wires of a control lamp of deterioration brake колодок from скоб and move it aside.
6. By means of the lever remove spherical шарнирное connection of a cable from the selector lever on the multipurpose switch of a transmission. Remove скобу cable fastenings to an installation suspension bracket on a transmission.
7. Track electroconducting back from the multipurpose switch to a socket, disconnect a socket and take conducting with скобы supports on a transmission.
8. Disconnect the big socket of a plait of wires near to a cooler on a transmission.
9. Using clips, press both hoses of a supply of a cooling liquid to a cooler.
10. Remove both hoses of a supply of a cooling liquid to a cooler.
11. Disconnect a socket from a suspension bracket of the support located above a cooler, and remove a support suspension bracket.
12. Disconnect the tyre of grounding from a transmission.
13. Remove a suspension bracket of a plait of wires and a suspension bracket of support of hoses from a transmission.
14. Disconnect electroconducting from the gauge of a drive of a speedometer and the gauge of turns, then remove the gauge of turns from a transmission.
15. Unscrew bolts of fastening of a starter and move a starter aside, without disconnecting electroconducting.
16. Disconnect any remained sockets of electroconducting.
17. Remove both power shafts.
18. From under the car unscrew bolts of fastening of a support to the case of the intermediate bearing of a power shaft and the bottom frame.
19. Unscrew bolts of fastening of a pipe of a steering drive with the amplifier to a transmission.
20. Remove the bottom frame of a forward suspension bracket.
21. Лебедкой raise the engine on the left side so that the engine weight had on лебедку.
22. The second лебедкой raise a transmission for an ear close to a cooler. The automatic transmission weighs more than 90 kg.
23. Turn коленвал the engine in such position while through an aperture for starter installation one of bolts of fastening of the hydrotransformer will not be visible.
24. Unscrew an accessible bolt of the hydrotransformer, turn коленвал as required and unscrew the remained two bolts.
25. Unscrew the central nut of the left support of a suspension bracket of the power unit. Unscrew two bolts and remove a rubber pillow from an installation suspension bracket.
26. Unscrew bolts, крепящие картер transmissions to the engine.
27. Displace a transmission to the left and remove its directing pins. After formation of a sufficient backlash fix the hydrotransformer on a transmission a bolt through an aperture of the gauge of turns.
28. Приопустите the engine and a transmission also take a transmission from under the car.

Preparation for installation

PERFORMANCE ORDER
1. Before installation into place it is necessary to make the simple tool to level the hydrotransformer with a drive plate. The tool represents a bolt, same, as well as a bolt of fastening of the hydrotransformer, but having the extended head which should act from an aperture for installation of a starter after transmission installation into place.
2. Turn коленвал the engine so that one of apertures under a bolt of fastening of the hydrotransformer in a drive plate has settled down opposite to an aperture for starter installation. Fix the hydrotransformer earlier made bolt with the extended head which will be unscrewed through an aperture for a starter after transmission installation on the engine.
3. Check up that the plug of support of the hydrotransformer, located in the centre коленвала, in a good condition.
4. Be convinced that directing pins are established on a place.

Installation

PERFORMANCE ORDER
Installation is made in sequence, return to removal, taking into account following moments:
      – Establish a transmission in the position providing passage of a special bolt of fastening of the hydrotransformer through an aperture for installation of a starter;
      – After transmission fastening on the block of cylinders unscrew a special bolt of fastening of the hydrotransformer and on its place screw in a standard bolt of fastening of the hydrotransformer. Turn коленвал and screw in the remained two bolts of fastening of the hydrotransformer;
      – Establish the bottom frame of a forward suspension bracket;
      – Establish power shafts;
      – Screw up nuts and bolts the demanded moment;
      – Add oil in a transmission;
      – Add cooling liquid in cooling system.