Peugeot 406

Since 1996 of release

Repair and car operation



Peugeot 406
+ 1. The maintenance instruction
+ 2. Maintenance service
+ 3. The engine
+ 4. Systems of cooling, heating and ventilation
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmissions
   - 8.1. A mechanical transmission
      8.1.1. Technical data
      8.1.2. Oil replacement in a transmission
      8.1.3. Management of a gear change (transmission BE3)
      8.1.4. A trosovyj drive of a gear change (transmission ML5T)
      8.1.5. Replacement of sealing rings
      8.1.6. The switch of a lantern of a backing
      8.1.7. The gauge of a drive of a speedometer
      8.1.8. Removal and installation of transmission ВЕ3
      8.1.9. Mechanical transmission ML5T
   + 8.2. An automatic transmission
+ 9. Power shafts
+ 10. Brake system
+ 11. A suspension bracket and a steering
+ 12. A body
+ 13. An electric equipment
+ 14. The basic malfunctions


8.1.8. Removal and installation of transmission ВЕ3 Removal

PERFORMANCE ORDER
1. Disconnect the negative plug of the accumulator.
2. Lift a forward part of the car and fix on supports. Remove forward wheels and remove wing protection. Remove a mudguard from under the engine.
3. Merge oil from a transmission and establish into place jellied and drain oil stoppers.
4. Remove both power shafts.
5. From under the car unscrew bolts of fastening of a support to the case of the intermediate bearing of a power shaft and the bottom frame. Displace a support aside.
6. Remove the case of the air filter and system of inlet pipes.
7. Remove a cable of an accelerator from the case of throttles or the fuel pump of a high pressure.
8. Remove electroconducting from a transmission together with the switch of a lantern of a backing, the gauge of a drive of a speedometer and the grounding tyre.
9. Take from скоб and move aside a plait of wires of a control lamp of deterioration brake колодок and systems ABS.
10. Using a screw-driver edge as the lever, disconnect three cores of the mechanism of a choice of transfers from corresponding spherical hinges on a transmission.
11. Remove a cable, a suspension bracket and RPM/TDC the gauge.
12. Move towards a pipe of the conditioner and a steering drive of the amplifier of a steering.
13. Remove a cable of deenergizing of coupling from a transmission.
14. Unscrew bolts of fastening of a starter and move a starter aside, without disconnecting from it a wire.
15. Unscrew a bolt and remove a suspension bracket of a cable of coupling.
16. On тросовом a speedometer drive take a pin and remove a cable from the gauge of a drive of a speedometer. At presence disconnect an electric socket. Unscrew a bolt and remove the gauge of a drive of a speedometer together with a thermofilter. Unscrew three bolts of fastening and remove the case of the gauge of a drive of a speedometer together with a lining of round section with картера transmissions.
17. Using лебедку, raise a left-hand side of the power unit so that the weight of the power unit was perceived only лебедкой.
18. Establish a jack under a transmission and lift it so that the transmission weight was perceived by a jack.
19. Unscrew the central nut of the left support of a suspension bracket of the power unit. Unscrew two bolts and remove a rubber pillow from an installation suspension bracket.
20. On models with the mechanism of separation of coupling of type of "traction effort" take a pin or unscrew a fastening bolt.
21. Remove the lever of deenergizing of coupling from the top part of a shaft of deenergizing of coupling. Disconnect выжимной the bearing from a plug of deenergizing of coupling.
22. Put labels through the centre of a shaft of a plug of deenergizing of coupling and note shaft position rather картера transmissions (labels are specified by arrows).
23. Unscrew bolts and remove the bottom protective plate of a flywheel.
24. Unscrew a bolt of fastening of a transmission to the back party of the block of cylinders.
25. Supporting a transmission a jack, unscrew other bolts of fastening of a transmission to the engine.
26. Приопустите the power unit also move a transmission on a jack from the engine. Lower a transmission under the car.
27. Make the second label marking position of a shaft of deenergizing of coupling rather картера of a transmission after removal of a transmission, marking a corner on which the plug of deenergizing of coupling has turned.

Combination of the second label on a shaft of deenergizing of coupling with a label on a transmission before transmission installation into place


Installation

PERFORMANCE ORDER
Installation is made in sequence, return to removal, taking into account following moments:
      – Replace sealing rings of power shafts;
      – Check up that directing pins are on the places;
      – Combine a label on a shaft of deenergizing of coupling with the second label on картере a transmission put at removal of a transmission. Grease a carving of a bolt of fastening of the left suspension bracket with means against bolt unscrewing;
      – Tighten all bolts and nuts the demanded moment;
      – Establish power shafts;
      – Remove oil from a transmission.