Peugeot 406

Since 1996 of release

Repair and car operation



Peugeot 406
+ 1. The maintenance instruction
+ 2. Maintenance service
+ 3. The engine
+ 4. Systems of cooling, heating and ventilation
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmissions
   - 8.1. A mechanical transmission
      8.1.1. Technical data
      8.1.2. Oil replacement in a transmission
      8.1.3. Management of a gear change (transmission BE3)
      8.1.4. A trosovyj drive of a gear change (transmission ML5T)
      8.1.5. Replacement of sealing rings
      8.1.6. The switch of a lantern of a backing
      8.1.7. The gauge of a drive of a speedometer
      8.1.8. Removal and installation of transmission ВЕ3
      8.1.9. Mechanical transmission ML5T
   + 8.2. An automatic transmission
+ 9. Power shafts
+ 10. Brake system
+ 11. A suspension bracket and a steering
+ 12. A body
+ 13. An electric equipment
+ 14. The basic malfunctions


8.1.5. Replacement of sealing rings SEALING RING OF THE POWER SHAFT

PERFORMANCE ORDER
1. Lift a forward part of the car and fix on supports. Remove a corresponding forward wheel and a mudguard from under the engine.
2. Merge oil from a transmission.
3. On the models equipped ABS, remove the gauge located on a suspension bracket.
4. Unscrew a nut of fastening of the spherical hinge to a nave and remove the spherical hinge from the bottom lever.
The right sealing ring
5. Ослабьте two nuts of bolts of fastening of the intermediate bearing, then turn bolts on 90 so that their heads were displaced from an external ring of bearings.
6. Take away a nave of a forward wheel from the car, having extended thus the intermediate bearing from an installation suspension bracket.
7. When the power shaft is taken from differential, remove from the interior of a power shaft dustproof consolidation, marking a place of its installation, and support a power shaft not to damage the hinge of equal angular speeds or a protective cover of the hinge.
8. Using the big screw-driver, take a sealing ring from differential.
9. Carefully clear a nest of a sealing ring, then fill deepening between working edges of a new sealing ring lubricant. Establish a new sealing ring into place, using corresponding tubular оправку.
10. If the sealing ring is supplied by the protective plastic plug, also establish it before power shaft installation.
11. Clear шлицы a power shaft, grease with a thin layer of greasing working edges of a sealing ring and шлицы a power shaft.
12. Establish dustproof consolidation on a power shaft.
13. Combine internal шлицы a power shaft with semiaxial gear wheels of differential so that not to damage a sealing ring, then level the intermediate bearing with a suspension bracket of installation and establish a power shaft definitively.
14. Check up that the intermediate bearing is correctly established, then turn fastening bolts back on 90 so that their heads were established against an external ring of the bearing, and tighten nuts of fastening by the demanded moment.
15. Connect the bottom spherical hinge to the bottom lever. Establish a new nut of fastening of the spherical hinge and tighten the demanded moment.
16. Establish gauge ABS.
17. Establish a wheel and a mudguard. Lower the car on the earth.
18. Add oil in a transmission to demanded level.
The left sealing ring
19. Take away the left nave from the car and take the internal end of a power shaft from differential, trying not to damage a sealing ring of a power shaft. Support a power shaft not to damage the hinge of equal angular speeds or a protective cover of the hinge.
Transmission BE3
20. Using the big screw-driver, take a sealing ring from differential.
22. Carefully clear a nest of a sealing ring, then fill deepening between working edges of a new sealing ring lubricant. Establish a new sealing ring into place, using corresponding tubular оправку (see above). If the sealing ring is supplied by the protective plastic plug, also establish it before power shaft installation.
23. Clear шлицы a power shaft, grease with a thin layer of greasing working edges of a sealing ring and шлицы a power shaft.
Transmission ML5T
24. Unscrew a bolt with a differential plate of fastening of the bearing and remove by means of the lever a sealing ring from a plate. Also remove a sealing ring of round section. Clear a plate and fill space between working edges of a new sealing ring lubricant. Establish a new sealing ring, using corresponding tubular оправку. Establish a new sealing ring of round section and establish a plate on a transmission.
25. Combine шлицы a power shaft with шлицами a semiaxial gear wheel of differential and insert a power shaft into place so that not to damage a sealing ring.

26. Connect the bottom spherical hinge to the bottom lever. Establish a new nut of fastening of the spherical hinge and tighten the demanded moment. Establish gauge ABS. Establish a wheel and a mudguard. Lower the car on the earth. Add oil in a transmission to demanded level.


SEALING RING OF THE PRIMARY SHAFT

PERFORMANCE ORDER
1. Remove a transmission.
2. Unscrew three bolts of fastening of the directing plug выжимного the bearing of transmission ВЕ3 (fastening bolts are specified by arrows in a photo at the left) or two bolts of fastening of transmission ML5T (are specified by arrows in a photo on the right) and remove the plug from a primary shaft together with a sealing ring of round section or a lining.
3. Take a sealing ring from the directing plug выжимного the bearing.
4. Check up the surface of a primary shaft contacting to a sealing ring, on development presence, задиров, scratches or other damages which, probably, have put out of commission a sealing ring. In the presence of their insignificant defects it is possible заполировать, however more serious defects will demand replacement of a primary shaft.
5. Lower a new sealing ring in pure oil and establish it in directing plug.
6. Establish a new sealing ring of round section or a lining from the back party of the directing plug. Establish the plug into place. Screw in bolts and tighten their demanded moment.
7. Examine coupling and establish a transmission into place.

SEALING RING OF THE SHAFT OF THE CHOICE OF TRANSFERS (TRANSMISSION ВЕ3)

PERFORMANCE ORDER
1. Lift a forward part of the car and fix on supports. Remove the left forward wheel and protection from under a wing.
2. Using the big screw-driver as the lever, disconnect spherical шарнирное connection of a core of communication from a shaft of a choice of transfers.
3. By means of the lever take consolidation of a shaft of a choice of transfers from a casing.
4. Check up a surface of a shaft of a choice of the transfers, contacting to a sealing ring, on development presence, задиров, scratches or other damages which, probably, have put out of commission a sealing ring. In the presence of their insignificant defects it is possible заполировать, however more serious defects will demand replacement of a shaft of a choice of transfers.
5. Grease external edges of a new sealing ring and establish into place, moving it on a shaft of a choice of transfers against the stop.
6. Connect a core of communication with shaft of a choice of transfers.
7. Establish protection of an arch of a wheel, a wheel and lower the car.